The second issue was that the original stylus fitting was broken.
Sabine Agnew was recently interviewed for "Women in Vinyl", a publication featuring women professionally involved in vinyl record manufacturing and other fields related to the vinyl industry.
Read the interview here: Women in Vinyl
Have you ever noticed the total absence of audio equipment from the luxury houses presented in glossy architecture and interior design magazines? It makes the inhabitants of such property come across as rather uncultured.
In fact, not only is an audiophile grade sound system a minimum requirement for the home of anyone affluent enough to hire an interior designer, but it is important to choose a designer who can appreciate the aura of sophistication and intellect projected by a beautifully restored vintage disk recording lathe, set in a handcrafted custom cabinet, in a conspicuous corner of the living room!
One hundred years ago, on October 19, 1919, RCA was founded. Among countless other things, they made some amazing ribbon microphones, several disk recording lathes, a few different cutter heads and some of the best sounding vacuum tubes, many of which are still in regular use to this day.
We recently had the pleasure of having Symatic over, from Bristol, UK, for a week of training on how to cut (and how not to cut) records.
Symatic runs Cut & Paste Records, a record label attracting some serious attention among skratchers, with high quality releases of skipless skratch samples, lock-groove tones, beats, and relevant music.
Requests for a stylus tool kept on coming in, so we decided to design and manufacture them! We call it the Agnew Analog Reference Instruments Type 6019 and it is now available for sale.
All Hardinge HLV and HLV-H variants feature a continuously variable speed drive to the spindle. It starts with a 3-phase, two speed squirrel cage induction motor, rated at 500 rpm and 1500 rpm nominal (less in practice, due to slip) at 50 Hz. This would be 600 rpm and 1800 rpm at 60 Hz.
Finding a Hardinge HLV can be challenging enough, especially if, like us, you happen to be located in Europe. At 1400 lbs, shipping and handling gets complicated. In a previous post, we described the joys of forklifting the beast onto a platform trolley (with suitable structural support added to the building), to get it to the workshop, though narrow corridors and doorways. Once there, it had to be lifted off the trolley and placed directly on the floor. With no chance of being able to drive the period-correct forklift truck into the shop, we had to get creative. A hydraulic engine hoist along with slings and tacks got the job done neatly. With the lathe on the floor and properly leveled, it was time to check it over, replacing, adjusting, lubricating and cleaning parts along the way!
It consists of a Rek-O-Kut Model V 16" turntable, which he found in the USA (where else?) as a non-runner. The motor was in bad shape and refused to run at all. Even if it would run, it was expecting to be fed on a regular diet of 110 VAC/60 Hz!
The best finds always pop up in the summer, when everyone else is on holidays! Still, they are not always nearby or easy to deal with. When this 1954 Hardinge HLV precision toolroom lathe appeared on the horizon, it took all of 5 minutes to decide to go for it and one week of frantic international phone calls to organize everything. An engineer was sent to check it over, local transportation to an industrial machinery crating facility, international transportation, more local transportation and another week later it was finally in our yard!
The Type 6079 is our new low profile record clamp, for securely holding the blank disk in place on a disk recording lathe, during the cutting operation.
A customer recently imported a vintage Presto 75A disk recording lathe from the USA, with a view to cutting records in Europe.
He quickly discovered, like many people before him, that it was spinning a bit slower than it should, when operated from 50 Hz mains, via a simple step-down transformer. As with most vintage record cutting machines, the platter is powered by a synchronous AC motor, which "locks" to the line frequency.
Mr and Mrs Agnew are now officially husband and wife! What better occasion to preserve forever, on a long lasting format that can be enjoyed by future generations?
It would appear that 50 Hz conversions of vintage "made in USA" disk recording lathes are becoming rather fashionable! Last week we examined how we converted a Rek-O-Kut Model V by machining a new capstan and making a special transformer, Type 1760.
We have done 50 Hz conversions (and even some 60 Hz ones!) on many different lathes and turntables, using all of the possible methods of doing so: New rubber rollers, new capstans, new belt pulleys and even electronic frequency conversion (Agnew Analog Type 191 frequency converter) for professional disk mastering systems.
This week, we will have a look at the Presto 75A, a high quality machine, dating from the 1930's, which was even used by the BBC as a broadcasting turntable!
Depicted here, are two external rotor, polyphase, electronic commutation motors, fitted to custom mounting plates, ready to be installed in disk recording systems, to control the leadscrew.
These are very high precision motors, with features allowing accurate, closed-loop control of speed over a wide range, as well as positioning applications. A combination of hall sensor arrays and high resolution encoders makes them extremely versatile, compatible with a wide range of lathes.
Our popular range of premium transformers and iron-core inductors just got prettier!
No need to hide your transformers!
With powder coated end-bells in Agnew-cream-white and our fancy engraved stainless steel product plates riveted on, with type designation and serial number stamped by hand as a seal of approval following our extensive testing and quality control procedures, our transformers now look as good as they are!
As with the vast majority of disk recording lathes of US manufacture, this 1956 Rek-O-Kut Model V was configured to spin at the correct speeds when powered by 50 Hz mains. One of our customers imported it from the USA and wanted to run it at 230 VAC/50 Hz European mains power. We have encountered this situation countless times by now. We recently also described how we converted a Presto MRC16 to 50 Hz operation by making new rubber rollers to different dimensions, while some years back, we developed the first version of Type 191, a stable electronic frequency converter for professional disk mastering lathes, which are often impractical or costly to convert by other means (Lyrec direct-drive motor on Neumann lathes, belt driven Scully lathes, gear-driven Fairchild systems, etc).
We are very excited to present our new product plates, featuring our new logo, engraved on stainless steel plates!
The new logo was designed by Sabine Agnew and the choice of stainless steel as a material for the plates acts as a further statement of our commitment to exceptional quality, to accompany our products throughout their extremely long service life with no deterioration.
This item is the latest addition to our collection of experimental transducer prototypes. What you see is a multi-layer miniature winding on a custom machined former, entirely made in-house at the Agnew Analog Research & Development Laboratory.
Over the past few years, we have restored a number of SME 3009 and 3012 tonearms, covering most of their variants made over the impressively long production life span of this model range.
This outstanding tonearm was first introduced in 1959, setting a standard for high performance tonearm design which is still hard to beat, 60 years later.
We have used our restored SME tonearms on a large number of reference reproduction systems, for our own use and for our customers, such as the Thorens TD160 project which was presented here last February. These systems are excellent for Quality Control in vinyl record manufacturing, to ensure that any defects are caught early.
They are of course also capable of offering an intensely enjoyable, accurate listening experience, coupled with an accurate cartridge.
Following up on the progress of the restoration work on a vintage Presto disk recording lathe and the Agnew Analog Reference Instruments Type 6021 Toolpost with integrated oil dashpot, as described in our previous episode, we are now presenting the complete suspension assembly.
The need for a new suspension for our recently presented Presto MRC-16 modification project brought about yet another innovation from our R&D laboratory: The Agnew Analog Reference Instrument Type 6021 Lathe Suspension Toolpost!
Inspired by the toolposts used in metalworking lathes and improving upon the cutter head mounting system used by Neumann, the Type 6021 will accurately and rigidly hold any cutter head fitted with a suitable bar, including Neumann, Vinylium and FloKaSon heads, as well as any other head imaginable, through the use of our Series 1400 head mount adapter range.
A rather optimistic gentleman arrived with a Presto MRC-16 disk recording lathe, inquiring about the possibility of repairing the broken suspension and making a cutter head bracket from scratch. He then asked about the possibility of figuring out some way in which lead-in, lead-out, and track mark spirals could be cut on this machine, which was originally intended as a very basic machine, with no provision for spirals, not even a hand crank. Then came the really ambitious part: He would ideally like to be able to adjust the pitch and if possible, control the lathe through his computer!
One glance at the steampunk aesthetic of the manufacturer's name plate and the overall state of this primitive machine would have been enough to deter the average engineer, in fear that there might be something potentially radioactive hiding within...
A simple yet effective movement which has seen many decades of regular use, appears under the lid of this dial indicator.
It was once able to indicate accurately in 0.01 mm graduations, through a gear train driven by a rack on one side of the spindle.
Presto disk recording lathes are often still in active use nowadays, nearly 80 years after they originally left the factory in New York. Let us have a closer look at what keeps them spinning!
For some reason, the people involved with the manufacturing of vinyl records are rather stoic types. The rare occasion when they are in a talkative mood, they mostly talk about the manufacturing process and equipment. They are not often talking about what happens after the records have been manufactured, the actual reproduction of these records, for pleasure or for the most critical step of manufacturing: Quality control.Modified Thorens TD160 with SME 3009 and Van den Hul MC Two cartridge, with a test record
What follows is the story of the restoration, modification, assembly, calibration and testing, of some components, which, if used properly, can result in a highly accurate phonograph disk reproduction system.
In 2015, J. I. Agnew started developing a high-end cutting amplifier for disk mastering systems, to be used with motional feedback stereophonic cutter heads. During this process, he investigated the design and implementation problems of such transducers in great detail. As usual, he documented his progress, which evolved into an engineering report, titled "An Investigation of Motional Feedback Disk Recording System Design", which was accepted for publication in the November 2018 issue of the Journal of the Audio Engineering Society, following the customary peer review process.
Happy new year! Time to reveal what has been secretly developing in the lab throughout the past year: A stereophonic cutter head of an entirely unique design, invented by J. I. Agnew during his work with experimental transducers for measurement and testing purposes.
Working together with Eric on upgrading his Scully Disk mastering system, Sabine grabbed the chance to give our readers a little peek into the head of an experienced mastering engineer. Eric Conn works together with Don Cobb and a small Dog called Chaco at Independent Mastering in Nashville, Tennessee.Don, Eric and Chaco
It started life in the 1940's as a completely manual machine. A sturdy design, capable of very decent results, these lathes were extensively used across the USA and other parts of the world for several decades. Many are still in operation today. In the original condition, they were quite limited in what they could do. But, as with most good lathes, they can take a lot of modification and improvement.
There is a long history of use of precious stones as industrial materials, from precision bearings to cutting tools, lapping compounds to grinding tools and several other specialised applications.
The recording of phonograph records is essentially a machining operation, performed by means of a machine tool called a disk recording lathe. A special cutting tool is used to cut a continuous spiral groove on the surface of a blank disk. This tool is called a disk recording stylus, or simply cutting stylus.
The big difference to other forms of machining is that there is sonic information stored as modulation of the cut groove, which can be reproduced on another special machine, often called turntable or record player, or disk reproduction system.
We are excited to announce that we have just finished assembling and testing the first prototype of the Agnew Analog Reference Instruments Type 710 Disk Recording Pre-Emphasis and Cutter Head Protection Module!
In the previous episode, we had a look at taper shank stylus adapters and saw a vintage magnetic monophonic cutter head fitted to the AM44 lathe. The two are not normally compatible. Neumann lathe suspensions do not have the same mount as the suspensions of Presto, Fairchild, RCA and other lathes of the monophonic era, which were originally designed to accept such cutter heads.
But, in fact, almost any cutter head can be fitted to any lathe, as long as there is enough space for it to physically fit, by means of a suitable adapter. The eagle-eyed reader will probably have noticed that the cutter head mount on our prototype AM44 suspension is similar to, but not the same as, the mount used in Neumann suspension boxes. So, the adapter shown here was made specifically for our AM44 suspension unit.
Stereophonic cutter heads developed by Neumann are designed to accept a cutting stylus with a conical shank, resembling a micro-miniature version of a Morse Taper, a type of fitting frequently encountered in machine tools, especially metalworking lathes. Vinylium and FloKaSon cutter heads also adopted the same fitting for the sake of compatibility. But most other cutter heads, especially all those predating the stereophonic era, used long, thin cylindrical shanks, often with a flat machined on one side, to allow a set-screw to align the stylus and secure it in place.
Meet George Vardis, a retired biologist with a Master's Degree in Food Technology, residing in Athens, Greece. George is a sophisticated man with many interests, including sailing, photography, motorbikes, and music. He plays the piano and the guitar, but his career always steered well clear of the music industry. He was never a recording artist, nor was he a recording engineer. In fact, he has probably never seen a recording studio in real life.
Swiss Precision Engineering: The legendary Schaublin 102 precision lathe with parts of a Simonet lathe in the Agnew Analog laboratory! These pictures are from a 2016 restoration project, documented on the Agnew Analog website. Read the full report here: Schaublin 102 Swiss Precision Lathe Restoration
Back in 2015, we started a big lathe project, taking a beat-up Fairchild lathe from the 1930's, fitting it with an RCA cutter head, and eventually going full-on with a stereophonic feedback cutter head, vacuum clamp-down platter and automatically variable pitch.
The project was founded by Flo Kaufmann, in Switzerland, when he managed to find a pile of these rare beds in the unexplored depth of a warehouse. The plan is to build them up into fully functional disk mastering systems, using newly designed and manufactured parts.
In 2016, Sabine and J. I. Agnew acquired one of these beds, built up and further developed it, into an exceptional quality disk mastering system, which was put to professional service at Magnetic Fidelity.
John Delias, the guitar wizard of the popular rock group "Naxatras", filmed J. I. Agnew while cutting the master lacquer disks, from which the vinyl records of their debut LP were manufactured, at Magnetic Fidelity, and edited the footage to produce this short informative video, offering an insight into this seldom seen, mysterious process.
One might think that the whole issue of absolute polarity for a medium essentially invented around 130 years ago, would have been adequately discussed and standardised by now, leaving no room for further debates. Indeed, it has been, so why bother writing anything further on this topic?
The Tape story
Following the publication of my recent article, titled "Absolute Polarity for Disk Records" , I received encouraging feedback and requests for further information. Record enthusiasts often wonder about the dark secrets of the record production and manufacturing process, while professional mastering engineers are (or at least should be) striving to keep all their equipment in perfect working order, according to international standards. Their common goal is the best possible transfer of the sound from the performance space to the listening room. Magnetic tape is experiencing an impressive rise in popularity as a consumer medium in audiophile circles, with more albums becoming available in reels of 1/4" tape.