Agnew Analog Reference Instruments Blog
Agnew Analog Blog

Restoring a 1954 Hardinge HLV Super Precision Toolroom Lathe: The Carriage

Finding a Hardinge HLV can be challenging enough, especially if, like us, you happen to be located in Europe. At 1400 lbs, shipping and handling gets complicated. In a previous post, we described the joys of forklifting the beast onto a platform trolley (with suitable structural support added to the building), to get it to the workshop, though narrow corridors and doorways. Once there, it had to be lifted off the trolley and placed directly on the floor. With no chance of being able to drive the period-correct forklift truck into the shop, we had to get creative. A hydraulic engine hoist along with slings and tacks got the job done neatly. With the lathe on the floor and properly leveled, it was time to check it over, replacing, adjusting, lubricating and cleaning parts along the way!

Rek-O-Kut Master Pro System with modified Presto 1D Cutter Head

Tasos of Epos Laboratory (a Grado retipping specialist) from the beautiful south of Greece is the lucky owner of this 1950's Rek-O-Kut disk recording system.

It consists of a Rek-O-Kut Model V 16" turntable, which he found in the USA (where else?) as a non-runner. The motor was in bad shape and refused to run at all. Even if it would run, it was expecting to be fed on a regular diet of 110 VAC/60 Hz!

A new vintage lathe in the shop: The Hardinge HLV!

The best finds always pop up in the summer, when everyone else is on holidays! Still, they are not always nearby or easy to deal with. When this 1954 Hardinge HLV precision toolroom lathe appeared on the horizon, it took all of 5 minutes to decide to go for it and one week of frantic international phone calls to organize everything. An engineer was sent to check it over, local transportation to an industrial machinery crating facility, international transportation, more local transportation and another week later it was finally in our yard!

Presto 75A Restoration Project

A customer recently imported a vintage Presto 75A disk recording lathe from the USA, with a view to cutting records in Europe.

He quickly discovered, like many people before him, that it was spinning a bit slower than it should, when operated from 50 Hz mains, via a simple step-down transformer. As with most vintage record cutting machines, the platter is powered by a synchronous AC motor, which "locks" to the line frequency.

Presto 75A: 50 Hz 33 1/3 and 45 rpm Conversion

It would appear that 50 Hz conversions of vintage "made in USA" disk recording lathes are becoming rather fashionable! Last week we examined how we converted a Rek-O-Kut Model V by machining a new capstan and making a special transformer, Type 1760.

We have done 50 Hz conversions (and even some 60 Hz ones!) on many different lathes and turntables, using all of the possible methods of doing so: New rubber rollers, new capstans, new belt pulleys and even electronic frequency conversion (Agnew Analog Type 191 frequency converter) for professional disk mastering systems.

This week, we will have a look at the Presto 75A, a high quality machine, dating from the 1930's, which was even used by the BBC as a broadcasting turntable!

Precision Motors and Control Systems for Leadscrew Automation

Depicted here, are two external rotor, polyphase, electronic commutation motors, fitted to custom mounting plates, ready to be installed in disk recording systems, to control the leadscrew.

These are very high precision motors, with features allowing accurate, closed-loop control of speed over a wide range, as well as positioning applications. A combination of hall sensor arrays and high resolution encoders makes them extremely versatile, compatible with a wide range of lathes.

Rek-O-Kut Model V: Repair and 50 Hz Conversion

  

As with the vast majority of disk recording lathes of US manufacture, this 1956 Rek-O-Kut Model V was configured to spin at the correct speeds when powered by 50 Hz mains. One of our customers imported it from the USA and wanted to run it at 230 VAC/50 Hz European mains power. We have encountered this situation countless times by now. We recently also described how we converted a Presto MRC16 to 50 Hz operation by making new rubber rollers to different dimensions, while some years back, we developed the first version of Type 191, a stable electronic frequency converter for professional disk mastering lathes, which are often impractical or costly to convert by other means (Lyrec direct-drive motor on Neumann lathes, belt driven Scully lathes, gear-driven Fairchild systems, etc).

New Agnew Analog Product Plates

We are very excited to present our new product plates, featuring our new logo, engraved on stainless steel plates!

The new logo was designed by Sabine Agnew and the choice of stainless steel as a material for the plates acts as a further statement of our commitment to exceptional quality, to accompany our products throughout their extremely long service life with no deterioration.

Precision Transducer Development

This item is the latest addition to our collection of experimental transducer prototypes. What you see is a multi-layer miniature winding on a custom machined former, entirely made in-house at the Agnew Analog Research & Development Laboratory.

 

Restoring Vintage SME Tonearms

Over the past few years, we have restored a number of SME 3009 and 3012 tonearms, covering most of their variants made over the impressively long production life span of this model range.

This outstanding tonearm was first introduced in 1959, setting a standard for high performance tonearm design which is still hard to beat, 60 years later.

We have used our restored SME tonearms on a large number of reference reproduction systems, for our own use and for our customers, such as the Thorens TD160 project which was presented here last February. These systems are excellent for Quality Control in vinyl record manufacturing, to ensure that any defects are caught early.

They are of course also capable of offering an intensely enjoyable, accurate listening experience, coupled with an accurate cartridge.

Lab Report: An improved cutter head mounting system with integrated dashpot

The need for a new suspension for our recently presented Presto MRC-16 modification project brought about yet another innovation from our R&D laboratory: The Agnew Analog Reference Instrument Type 6021 Lathe Suspension Toolpost!

Inspired by the toolposts used in metalworking lathes and improving upon the cutter head mounting system used by Neumann, the Type 6021 will accurately and rigidly hold any cutter head fitted with a suitable bar, including Neumann, Vinylium and FloKaSon heads, as well as any other head imaginable, through the use of our Series 1400 head mount adapter range.

Presto MRC-16 Variable Pitch Modification

A rather optimistic gentleman arrived with a Presto MRC-16 disk recording lathe, inquiring about the possibility of repairing the broken suspension and making a cutter head bracket from scratch. He then asked about the possibility of figuring out some way in which lead-in, lead-out, and track mark spirals could be cut on this machine, which was originally intended as a very basic machine, with no provision for spirals, not even a hand crank. Then came the really ambitious part: He would ideally like to be able to adjust the pitch and if possible, control the lathe through his computer!

One glance at the steampunk aesthetic of the manufacturer's name plate and the overall state of this primitive machine would have been enough to deter the average engineer, in fear that there might be something potentially radioactive hiding within...

Repairing a Dial Indicator

A simple yet effective movement which has seen many decades of regular use, appears under the lid of this dial indicator.

It was once able to indicate accurately in 0.01 mm graduations, through a gear train driven by a rack on one side of the spindle.

Presto MRC-16 Lathe Motor

Presto disk recording lathes are often still in active use nowadays, nearly 80 years after they originally left the factory in New York. Let us have a closer look at what keeps them spinning!

Accurate Record Reproduction: Thorens TD160, SME 3009 and Van den Hul MC Two

For some reason, the people involved with the manufacturing of vinyl records are rather stoic types. The rare occasion when they are in a talkative mood, they mostly talk about the manufacturing process and equipment. They are not often talking about what happens after the records have been manufactured, the actual reproduction of these records, for pleasure or for the most critical step of manufacturing: Quality control.

Modified Thorens TD160 with SME 3009 and Van den Hul MC Two cartridge, with a test record
Modified Thorens TD160 with SME 3009 and Van den Hul MC Two cartridge, with a test record

What follows is the story of the restoration, modification, assembly, calibration and testing, of some components, which, if used properly, can result in a highly accurate phonograph disk reproduction system.